Thermal Shock Chamber
The PIS Thermal Shock Chamber is designed for rapid temperature transition testing, environmental stress screening, reliability testing and product validation. It simulates extreme hot and cold conditions to evaluate how products, components and materials perform when exposed to sudden temperature changes.
The system features two chambers for hot and cold temperature conditions, automated hot/cold shuttle operation, programmable temperature cycles and repeat testing. Multiple temperature range configurations are available, including models covering approximately -20°C to +150°C, -40°C to +150°C and -70°C to +190°C.
The chamber incorporates a PLC-based controller, 7-inch colour touch screen, data logging, Ethernet connectivity and programmable test cycles. Each program can contain up to 32 steps and can be repeated up to 999 times, supporting controlled and repeatable thermal shock testing.
For data integrity and validation requirements, the system is presented with 21 CFR Part 11 compliant web-based software, GMP compliance support, data logging and validation documentation. Optional GSM alerts can also provide remote notification for critical alarms.
The Thermal Shock Chamber is suitable for electronics and semiconductor testing, aerospace, automotive, pharmaceutical applications, medical storage and R&D/testing laboratories where rapid temperature transition and environmental stress testing are required.
Key Features & Benefits
- Rapid Temperature Transition Testing: Designed for automated hot and cold temperature shock cycles to simulate extreme environmental conditions.
- Wide Temperature Range: Available temperature configurations include approximately -20°C to +150°C, -40°C to +150°C and -70°C to +190°C.
- Two-Chamber Hot & Cold System: Separate hot and cold chambers support rapid movement of the test product between temperature zones.
- Programmable Controller: PLC-based control system with programmable test cycles for controlled and repeatable thermal shock testing.
- 7-Inch Colour Touch Screen: Touch-screen interface provides access to temperature control, graphs, alarms and data logging functions.
- Programmable Test Cycles: Supports up to 5 programmable cycles, with each program supporting up to 32 steps.
- Repeat Testing: Programmable cycles can be repeated up to 999 times for extended testing sequences.
- Data Logging & Connectivity: PLC-based control includes data storage and Ethernet connectivity for monitoring and data management.
- 21 CFR Part 11 Compliant Web-Based Software: The system is presented with web-based software supporting data integrity requirements.
- GMP Compliance Support: The supplied product information identifies GMP compliance as part of the data integrity and software features.
- Safety & Reliability: Multiple alarms, MCB protection and emergency shutdown functions are provided for operational safety.
- Remote Monitoring: Optional GSM alert functionality can provide remote notification for critical alarms.
- Validation Support: DQ, IQ, OQ and PQ protocols and calibration-related documentation are available as part of the stated validation and calibration support.
- Energy-Efficient Design: The product information highlights a recirculation design intended to reduce power consumption by up to 50%.
- Multiple Testing Applications: Suitable for electronics, semiconductor, aerospace, automotive, pharmaceutical, medical storage and R&D/testing laboratory applications.
Technical Specifications & Available Models
The PIS Thermal Shock Chamber is available in multiple temperature-range and chamber-capacity configurations. The following specifications are based on the product information shown in the supplied image.
| Model No. | Temperature Range (°C) | Capacity (Litres) | Inner Chamber Size (W × D × H cm) |
Basket Size (W × D × H cm) |
Overall Size (W × D × H cm) |
|---|---|---|---|---|---|
| PISO49S-3 | -20 to +150 | 90 | 45 × 45 × 45 | 25 × 25 × 25 | 65 × 105 × 190 |
| PISO49S-4 | -20 to +150 | 120 | 45 × 45 × 60 | 25 × 25 × 40 | 65 × 105 × 220 |
| PISO49S-8 | -20 to +150 | 200 | 60 × 60 × 60 | 40 × 40 × 40 | 80 × 120 × 220 |
| PISO49S-3 | -40 to +150 | 90 | 45 × 45 × 45 | 25 × 25 × 25 | 65 × 105 × 190 |
| PISO49S-4 | -40 to +150 | 120 | 45 × 45 × 60 | 25 × 25 × 40 | 65 × 105 × 220 |
| PISO49S-8 | -40 to +150 | 200 | 60 × 60 × 60 | 40 × 40 × 40 | 80 × 120 × 220 |
| PISO49S-3 | -70 to +190 | 90 | 45 × 45 × 45 | 25 × 25 × 25 | 65 × 105 × 200 |
| PISO49S-4 | -70 to +190 | 120 | 45 × 45 × 60 | 25 × 25 × 40 | 65 × 105 × 230 |
| PISO49S-8 | -70 to +190 | 200 | 60 × 60 × 60 | 40 × 40 × 40 | 80 × 120 × 230 |
General Technical Features
- Chamber Configuration: Two chambers for hot and cold temperature conditions.
- Construction: Double-wall construction with PUF insulation.
- Inner Chamber: SS 304 mirror-finished inner chamber.
- Outer Construction: SS 304 matt-finished outer construction as shown in the supplied product information.
- Viewing Doors: Inner viewing doors are provided for chamber observation.
- Validation Port: 50 mm validation port with silicone rubber seal.
- Trays: Stainless-steel trays with adjustable height.
- Interior Lighting: Fluorescent light with automatic ON when the door opens.
- Air Circulation: Motor and fan-based air circulation with an energy-efficient design.
- Heating: U-shaped Nichrome heater in SS sheathing.
- Cooling: Hermetically sealed CFC-free Emerson compressors with R134a / R404 / R23 cascade cooling system.
- Controller: PLC-based controller with data storage and Ethernet connectivity.
- Touch Screen: 7-inch colour touch screen with graph, alarms and data logging.
- Access Control: Password-protected door access with optional biometric access.
- Software: 21 CFR Part 11 compliant web-based software.
Note: The supplied product information presents the available model configurations and dimensions shown above. Final model selection should be based on the required temperature range, test load, chamber capacity and application requirements.
Programmable Control, Data Integrity, Safety & Validation
The Thermal Shock Chamber incorporates programmable control, monitoring, alarm and data-management features to support controlled temperature transition testing, repeatable test cycles and laboratory or industrial validation requirements.
Programmable Testing Features
- 5 Programmable Cycles: The controller supports up to five programmable test cycles.
- 32 Steps per Program: Each program can contain up to 32 programmable steps.
- Repeat Testing: Test programs can be repeated up to 999 times for repetitive thermal shock testing.
- Temperature Programming: Test temperature conditions can be programmed according to the required thermal transition sequence.
- Basket Shuttle Time: Basket shuttle time can be set as part of the programmed test sequence.
- Soak Time: Soak time can be programmed to maintain the required temperature condition during testing.
- Output Control: The system provides an ON/OFF output function and a TS1 output for external equipment.
- Live Program Monitoring: A live graph is provided to monitor program status during operation.
Data Integrity & Monitoring
- PLC-Based Control: The chamber uses a PLC-based controller for programmed operation.
- Data Storage: The product information specifies data storage capability with the PLC controller.
- Ethernet Connectivity: Ethernet connectivity is provided for system communication and data-related functions.
- 7-Inch Colour Touch Screen: The touch-screen interface provides access to temperature graphs, alarms and data logging.
- 21 CFR Part 11 Web-Based Software: The system is specified with 21 CFR Part 11 compliant web-based software.
- GMP Compliance: GMP compliance is stated as part of the data integrity features.
- Optional GSM Alert: GSM-based remote alerts are available as an optional feature for critical alarms.
Safety & Alarm Features
- Temperature Deviation Alarm: Alarm indication for temperature deviation.
- Sensor Failure Alarm: Alarm indication for sensor-related failure.
- Component Failure Alarm: Alarm indication for component failure conditions.
- Mains Failure Alarm: Alarm indication for mains power failure.
- Door Open Alarm: Alarm indication associated with door-open conditions.
- Thermostat High Alarm: Alarm indication for high thermostat conditions.
- Audio & Visual Alarms: Audio and visual alarm indications are provided for safety and reliability monitoring.
- MCB Protection: MCB protection is included as part of the stated safety features.
- Emergency Shut-Off: Emergency shutdown functionality is provided.
Validation & Calibration Support
- DQ Protocol: Design Qualification documentation support.
- IQ Protocol: Installation Qualification documentation support.
- OQ Protocol: Operational Qualification documentation support.
- PQ Protocol: Performance Qualification documentation support.
- Calibration Certificate: Calibration certificate with traceability is included in the stated support.
- 24-Hour Validation Report: Validation report support for one cycle is specified.
- Operation & Maintenance Manual: Documentation support for operation and maintenance.
- Wiring Diagram: Wiring documentation is provided as part of the stated support.
- Sensor Position Diagram: Sensor positioning documentation is specified.
- Chamber Diagram: Chamber diagram documentation is provided.
- Training: Operation and software training are included in the stated validation and support features.
These control, safety, data-management and validation features make the Thermal Shock Chamber suitable for applications where controlled temperature transition, repeatable testing, documented test data and qualification support are important.
Applications & Industries Served
The Thermal Shock Chamber is designed for applications involving rapid temperature transition, environmental stress screening, reliability testing and product validation. The supplied product information identifies the following key application areas.
- Electronics & Semiconductor: Suitable for environmental stress screening and reliability testing of electronic components, semiconductor products and related assemblies exposed to temperature transitions.
- Aerospace: Supports reliability and environmental testing applications where products and components may need to be evaluated under rapid changes between hot and cold conditions.
- Automotive: Suitable for thermal stress and reliability testing of automotive components and products subjected to changing environmental temperature conditions.
- Pharmaceuticals: Can be used for temperature-related testing and product validation applications within pharmaceutical environments.
- Medical Storage: Suitable for testing and evaluation applications associated with medical storage products and temperature-sensitive systems.
- R&D & Testing Laboratories: Provides a programmable environment for research, development, reliability testing and product validation activities requiring controlled temperature transitions.
Key Testing Applications
- Environmental Stress Screening: Simulates rapid temperature changes to support product stress screening.
- Reliability Testing: Supports repeatable thermal shock cycles for product and component reliability evaluation.
- Product Validation: Provides programmable temperature cycles for controlled product validation activities.
- Thermal Shock Testing: Enables automated movement between hot and cold temperature conditions.
- Research & Development: Supports laboratory development and testing programs requiring programmable temperature transitions.
The appropriate chamber model should be selected according to the required temperature range, chamber capacity, test specimen size and testing program.
Why Choose Phoenix India Solutions?
- Thermal Testing Solutions: Phoenix India Solutions provides thermal and environmental testing solutions for laboratories, R&D facilities and industrial applications.
- Rapid Temperature Transition Testing: The Thermal Shock Chamber is designed for automated hot and cold temperature transition testing to support reliability and environmental stress screening.
- Multiple Temperature Configurations: Temperature range options include approximately -20°C to +150°C, -40°C to +150°C and -70°C to +190°C, allowing selection according to testing requirements.
- Programmable Testing: PLC-based control with programmable cycles, up to 32 steps per program and repeat operation up to 999 times supports structured and repeatable testing.
- Data & Monitoring Features: The system includes a 7-inch colour touch screen, graph display, data logging and Ethernet connectivity.
- Data Integrity Support: The product information specifies 21 CFR Part 11 compliant web-based software and GMP compliance features for applicable requirements.
- Safety & Reliability: Multiple alarm functions, MCB protection and emergency shutdown features support safe operation and system monitoring.
- Validation Support: DQ, IQ, OQ and PQ protocols, calibration documentation, validation reports and related technical documentation are included in the stated support.
- Application Support: Phoenix India Solutions can assist in selecting a suitable chamber configuration based on temperature range, chamber capacity, test specimen and application requirements.
- Pan India Service Support: Phoenix India Solutions provides application support and service assistance for laboratory and industrial testing solutions across India.
Whether the requirement is for electronics, semiconductor, aerospace, automotive, pharmaceutical, medical storage or R&D testing, Phoenix India Solutions can assist with the appropriate Thermal Shock Chamber configuration for the intended testing application.
Interested in Thermal Shock Chamber?
Looking for a reliable Thermal Shock Chamber for environmental stress screening, thermal shock testing, product validation or reliability testing?
The PIS Thermal Shock Chamber provides programmable hot and cold temperature transition testing with PLC-based control, a 7-inch colour touch screen, programmable test cycles, data logging, Ethernet connectivity, safety alarms and validation support.
Contact Phoenix India Solutions for assistance in selecting the appropriate Thermal Shock Chamber based on your required temperature range, chamber capacity, test specimen and application requirements.